Eastern Controls Thermal Management
Electrical Heat Trace
Eastern Controls, Inc. is partnered with the leader in electrical heat trace (EHT) technology, Chemelex, and their top industrial brands, RAYCHEM and TRACER. Our dedicated Thermal Division can assist you with engineering, design, supply, and field service needs you may have to ensure your heat trace protocol is optimized and your process.
Eastern Controls houses the largest inventory of heat trace cabling, controllers, and accessories which amounts to about $1M, and over 45,000 ft. of RAYCHEM cabling, controllers, and other components. This allows us to fulfill any needs you have faster than other suppliers in our region.
Detailed Capabilities
Every aspect of an electric heat trace system must be carefully considered, including the temperature requirements of the protected fluids and the physical characteristics of the equipment.
Heat trace manufacturers publish procedures and diagrams to use as strict guidelines for installation, etc. In cases where these are unavailable, the system installation is up to the discretion and experience of the installing contractor. For these cases, it is best to call upon experts with prior experience with installation best practices.
Eastern Controls offers design and engineering services for all your heat trace needs. We specialize in industrial applications with complete engineering packages that include the heat trace design from customer-provided plans and specifications, heat trace isometric drawing packages, Heat Management System (HMS) panel schedules, and, if requested, supervised installation services.
Eastern Controls partners with various electrical and mechanical contractors in our territory for any installation needs you may have. Eastern Controls will provide Engineering, Procurement, and Construction services and manage the process from the initial design to the start-up and commissioning of your HMS.
For optimal HMS operation, the systems must have:
- Dry and effective insulation on the heat-traced piping and vessels.
- A reliable power source.
- The ability to create heat or have resistance (Ohm’s law).
- Ground resistance.
- Watertight power connections and end seal kits are properly installed.
The Eastern Controls Field Services team can perform a plant walk-down to evaluate the heat trace system to identify and troubleshoot any issues. Once we determine the likely cause of any issue(s), we provide recommendations to get your HMS back online.
HMS site audits help identify EHT circuits that aren’t operating as designed and can recommend actions to correct the problem. What’s evaluated in the audit:
- Electric Heat Trace (EHT) circuit
- Power and control panel
- Power communication distribution
- Insulation system
- System documentation
Industrial Applications
Chemelex Raychem Cables, Controls, and Monitoring

XTVR Self-Regulating Heating Cable
Chemelex RAYCHEM XTVR self-regulating heating cable are used for freeze protection of pipes and vessels that require steam cleaning and process temperature maintenance, up to 302 °F/150 °C. They withstand intermittent exposure to 482 °F/250 °C.

MI Series Alloy 825 XMI-A HAx Heating Cable
Chemelex RAYCHEM mineral insulated (MI) Series Alloy 825 XMI-A HAx Heating Cable sheath for superior corrosion resistance in freeze protection and process temperature maintenance.

Elexant 4010i Heat Trace Controller
The Elexant 4010i Heat Trace Controller is a range of eight compact, touch screen based, single-point heat-tracing controllers for freeze protection and process temperature maintenance in non-hazardous or Class I, Div. 2/Zone 2 locations.
Check out some of our other Thermal content!
nVent RAYCHEM HTV Self-Regulating Heating Cable
nVent RAYCHEM's HTV Self-Regulating heating cable is revolutionizing manufacturing and process management. Read more about how this cabling technology is reducing energy costs
An Engineers Perspective: Electrical Heat Trace Safety & Installation – Part 2
Everything is a team effort here at Eastern Controls and our Thermal Division banded together to install an electrical heat trace system onto our PTU®. Read more here!
An Engineers Perspective: Electrical Heat Trace Safety & Installation – Part 1
Take a dive into the engineering and installation of electrical heat trace from an engineers perspective!













